Fabrication & Welding Services

Autonomous approach to processing and fabrication requirements

Thanks to an innovation and investment, award winning P.P. Plasma offers an autonomous approach to fabrication and welding services. Providing a one stop solution from design through to fully welded and coated fabrication. If ancillary parts are required they can be fitted in our workshops enabling easy installation or use. Producing an abundant range of products, our meticulous attention to detail and exacting standard of customer service has ensured we remain amongst the leaders in our industry.

As well as items such as drive motors, fittings, gaskets etc. we have the capability to create cylindrical products from a range of materials. Investment in the latest technology, personnel and machinery allows us to work on designs up to 3000 mm wide by 20 mm thick. Total floor space of 22,000 square feet accommodates even the most challenging of products. Laser etching technology is available to mark component assembly locations, add text or bend lines which reduces fabrication time. We are confident we will not only meet your expectations but will exceed them.

Please browse our extensive fabrication and welding gallery here, which clearly demonstrates the high standard of P.P. Plasma’s production and reinforces why we are recommended by our clients.

Fabrication Capacity List

P.P. Plasma Ltd specialises in high precision production and pioneering technology, an array of services and solutions catering for a wide and varied client base. Amongst those presently utilising our extensive skills are representatives from the civil engineering, air filtration, mechanical, water, rail, textile and chemical industries.

Fabrication is offered as part of our additional services. We have a reputation for excellence when producing pipework, pressure vessels and general fabrications in stainless steels, duplexes and aluminium. Taking advantage of cutting edge technology thanks to ongoing investment, we deliver professional solutions to our clients. Our strategic partnerships and innovative forward thinking has enabled the support of global supply chains.

Quality, Health & Safety and Environmental (QHSE) management and performance is at the heart of all sustainable and successful businesses. P.P. Plasma are proud to hold all relevant and necessary certification so that you can be assured of professionalism to the highest standards.

Work Shop:   We utilise one fabricating bay with multiple access points, providing total floor area of 22,000 sq. ft.

  • 4 x 10 tonne overhead cranes
  • Crane height up to 5.2 metres
  • 7 tonne counterbalance forklift truck

Welding:   Coded welding to BS EN 287 & 288 Part 1, ASME IX

  • MIG welding up to 550 amps
  • TIG welding up to 375 amps
  • Manual metal arc welding up to 375 amps
  • Arc air gouging


Plate Bevelling:
Two Gullco bevelling machines up to 25 mm stainless steel


Plate Rolls:
Durmazlar – hydraulic 3 roll double pinch bending rolls 3050 x 13 mm
Roundo – pre bend rollers 3 metre x 20 mm plate thickness
Isitan – hydraulic 3 roll pinch rolls 1.2 metre x 3 mm


Cylinder Rotators:
5 to 20 tonne capacity


Press Brakes:
Adira – 250 tonne capacity, 3.2 metre x 10 mm
Bystronic – 400 tonne capacity 4 metre x 12 mm CNC controlled


Sawing:
Alligator T300 – horizontal band saw, 12” capacity


Drilling:
Asquith – 4’-0” radial arm, pedestal drills


Iron Worker:
Kingsland – 75 tonne capacity punch and shear

Our Welding Capabilities

All our welders are qualified to BS EN 287 & 288 and provide:

  • Coded welding to ASME IX & BS EN 15614 part 1
  • TIG welding up to 375 amps
  • Genset 320 amps
  • MAG/MIG welding up to 550 amps
  • Arc air gouging
  • MMA welding up to 375 amps

Premium Delivery Service

P.P. Plasma has a dedicated fleet of vehicles and large capacity transport partners available to provide delivery tailored to your requirements. We work throughout the UK and Ireland and are renowned for flexibility, even challenging projects can be accommodated. Please call us to discuss all the options available to you.